Efficient value creation through nonstop lubrication
the electronic dosing centre (EDC)
For today’s industry, the efficiency of production processes is a key competitive factor. One of the key technologies for optimising these processes is lubrication. Continuous and precise lubrication enables companies not only to reduce their production costs, but also to extend the service life of their machines.
In this context, the electronic dosing centre (EDC) by WERUCON® represents a groundbreaking solution. It enables nonstop lubrication, thereby increasing the efficiency of the entire value chain.
What is nonstop lubrication?
Non-stop lubrication means that the lubricant is supplied continuously and without interruption. This method has proven to be particularly advantageous as it significantly reduces machine downtime. Traditional lubrication systems often experience interruptions, which cost both time and resources.
By implementing a nonstop system, companies can increase productivity while reducing operational costs. Continuous lubrication ensures that all moving parts are optimally lubricated, reducing wear and minimising the need for maintenance.
Increasing efficiency through lean lubrication
A key objection of nonstop lubrication is to optimise material consumption. The electronic dosing centre (EDC) ensures that the lubricant requirements are accurately analysed and adjusted. Sensors and intelligent algorithms monitor consumption in real time. This reduces operating costs and ensures more sustainable production. The use of lean lubrication not only reduces lubricant consumption but also reduces waste and environmental impact.
Versatile application options:
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Specialist for over 20 years in:
- Special machine construction
- Dosing technology
- Engineering
Maximum precision in dosing
Precise dosing of lubricants is essential for the efficiency and longevity of machines. The EDC uses a volumetric dosing pump that delivers a defined quantity of lubricant. Wherever exact lubrication is critical, it provides the optimal solution.
Additionally, the EDC allows customisable nozzles that can be selected according to application requirements. This ensures optimal lubrication even under the most demanding conditions.
Automated lubrication processes
Another key advantage of the EDC is its ability to automate lubrication processes. Its integrated memory capacity allows different lubrication programmes to be stored and retrieved as needed. This not only saves time but also minimises human error when setting lubrication. The system’s flexibility enables quick responses to changes in production and easy adjustment of lubrication parameters.
Key advantages at a glance:
- Real-time monitoring
- Programmable settings
- Fault diagnostics
- Data storage
- Integration into production systems
Industries and fields of application
The EDC is used across a range of industries, including the stamping and bending industry, automotive manufacturing, and mechanical engineering. In the stamping industry, for example, continuous lubrication ensures an optimal lubrication of tools. This extends their service life and improves the quality of produced parts.
In the automotive sector, the EDC can be deployed in various manufacturing processes. The system’s versatility makes it a valuable investment for companies across different sectors.
Integration and communication – services at WERUCON®
Another outstanding feature of the EDC is its simple integration into existing production systems. Thanks to state-of-the-art interface technology, the EDC can easily communicate with other machines and control systems. This interoperability allows for a seamless integration into the entire production environment and enhances the efficiency of lubrication processes.
In addition, remote maintenance options allow the EDC to be monitored and controlled from any location, significantly simplifying maintenance and support. WERUCON® offers its customers a range of application possibilities and provides smart services:
- Communication via various interfaces: RS232, RS485, Profibus, Profinet, Ethernet, OPC UA
- The EDC integrates easily into higher-level systems
- An optional remote maintenance module allows location-independent access
- The standard version of the EDC can be equipped with up to eight dosing pumps
- For use with different lubricants, the EDC is supplied with two separate tanks
Contact to WERUCON
We are experts in dosing technology. Please contact us if you have any questions about precise lubrication.
WERUCON® is not only the manufacturer of the EDC but also a partner for customised lubrication solutions. Through engineering services and the development of special-purpose machinery, customer-specific requirements can be met.
Close collaboration with lubricant manufacturers ensures that customers always receive the best products for their applications. WERUCON® supports companies in optimising their production processes and improving efficiency.
The significance for the industry
The future of lubrication lies in a continuous and precise supply. The electronic dosing centre provides an innovative solution that not only improves production efficiency but also reduces operating costs. Companies that adopt nonstop lubrication benefit from increased productivity and extended machinery lifespan. Investing in the EDC is therefore a strategic decision for a sustainable and efficient value chain.
FAQ
What are the main advantages of nonstop lubrication?
The main advantages of nonstop lubrication include reduced downtime, lower maintenance costs, and extended machine lifespan through continuous lubrication.
How does the electronic dosing centre (EDC) work?
The EDC operates using a volumetric dosing pump that enables precise and continuous delivery of lubricants. Various lubrication programmes can be retrieved automatically.
How does the EDC support automation of lubrication processes?
The EDC supports automated lubrication by allowing storage and real-time adjustment of different programmes, minimising human error and improving response times.
What communication interfaces does the EDC offer?
The EDC offers a range of communication interfaces (RS232, RS485, Profibus, Profinet, Ethernet, and OPC UA) for seamless integration into existing production systems.
How much space does the EDC require in the production line?
The EDC features a compact design and requires minimal space: 600 × 600 × 250 mm. This makes integration into existing systems straightforward and unobtrusive.
What are the maintenance requirements of the EDC?
The EDC is equipped with a user-friendly maintenance interface, making routine check-ups simple. Most maintenance tasks can be completed quickly. Its design ensures low total cost of ownership. An optional remote maintenance module allows off-site access, ensuring efficient maintenance and support.
How can the EDC be adapted for different lubricants?
The EDC can be flexibly operated with different lubricants by equipping it with multiple tanks. This allows companies to use specific lubricants depending on the application without needing complex system changes.