Standard metering device with electronic control
an overview
In modern industry, dosing technology plays a crucial role in making processes efficient and precise. The right dosing device makes the difference between a smooth process and costly production errors. WERUCON® has established itself as the market leader in this field and offers innovative solutions such as the standard dosing device with electronic control that meet industry requirements.
The following provides an insight into the basics and challenges of standard dosing technology and the advanced solutions offered by WERUCON®. Learn how to use electronic control and precise operation to meet the competitive pressure and ensure excellent results in various processes and industries.
Table of contents:
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Specialist for over 20 years:
- Special machine construction
- Dosing Technology
- Engineering
Basics of dosing technology
The aim of the continuous improvement of dosing technology is to ensure the most accurate dosing of liquids possible. This is extremely relevant in many industries to achieve exact lubrication. These include, for example, punching and forming technology, metalworking and mechanical engineering. A precise dosing system ensures not only better quality of the end products, but also efficiency of the production processes.
The standard dosing device with electronic control
An outstanding example of modern metering technology is the standard metering device with electronic control, particularly the MDA-ESV system (Micro Dosage Automat) from WERUCON®. This micro-metering device solution is characterised by its high precision and flexibility, which are made possible by the electronic control. In addition, the model can be variably implemented with different specifications.
Properties of the MDA-ESV system:
- precise operation
- low-mist lubricant supply
- clean
- reproducible and flexibly adaptable
- cost-saving
Volumetric metering pumps
Volumetric dosing pumps are one of the most used technologies in dosing technology. They work on the principle of delivering a precisely defined volume of a liquid in a certain period. The advantages of these pumps lie in their reliability and the possibility of adapting them to specific requirements. They are ideal for applications where constant and precise dosing is required.
Independent control of the modules
Another advantage of the MDA-ESV system is the independent control of each module. This provides the preconditions for a high degree of flexibility in the system design and allows the dosing to be adapted to specific requirements. This enables companies to organise their production lines more efficiently and to react to changing market conditions.
Fields of application and industries
Our standard dosing device with electronic control is used in various technical contexts. We have listed some practical examples of how they are used in sectors such as the automotive industry, in mechanical engineering, electrical engineering and many more:
- Conveyor lubrication: The precise dosing of lubricants is crucial for the smooth operation of machines.
- Internal tool lubrication: Here, exact dosing is necessary to extend the service life of the tools and ensure the quality of the products.
- Thread forming: A consistent oil supply during forming improves surface quality and reduces wear.
- Relubrication: In many processes, relubrication is necessary to ensure the functionality and longevity of the products.
Advantages of electronic control: visualisation and remote control
The electronic control and visualisation of the dosing device offers numerous advantages. The precise dosing ensures that materials are provided in exactly the required quantities, which improves the quality of the end products. A user-friendly interface enables users to easily control the system and adjust it.
The wired remote control is a handy addition that makes setting up and operating the dispenser easier. It allows for quick and targeted modification of settings, further increasing the efficiency of the production process.
WERUCON® innovation
Our Bremen-based company, WERUCON GmbH, has established itself as a pioneer in dosing technology. We have achieved this through constant investment in research and development. This innovative strength is the key to meeting the constantly changing requirements of industry in the long term and to ensuring the competitiveness of our customers. Close cooperation with our clients is also essential to understand their specific requirements and develop customised dosing systems.
We also focus on the sustainability of product development. Thanks to energy-efficient systems and the use of environmentally friendly materials, we help to minimise the ecological impact of industrial production. Innovative dispensing techniques and products such as the standard dispensing unit with electronic control also help to reduce material waste and increase the efficiency of production processes.
The standard dosing device with an electronic control system is catching on
The standard dosing device with an electronic control system from WERUCON® is an excellent solution for companies looking for precise and flexible dosing techniques. The advantages of electronic control, the option of independent module control and the wide range of applications in various industries make this system a valuable investment.
FAQ
What are the main advantages of a standard metering device with electronic control compared to mechanical metering systems?
The key advantages of a standard metering device with electronic control are the increased precision and repeatability in metering. Furthermore, the possibility for easy programming and adjustment of the metering parameters, as well as the integration of monitoring and diagnostic functions. Electronic systems enable better adaptation to different production conditions and promote efficiency by reducing material waste.
How does the independent control of the modules in an electronic metering device work?
In electronic dispensing devices with independent module control, each module can be specifically programmed and controlled. This has no effect on other modules and is done by a central control unit. It adjusts the parameters for each module individually, based on the requirements of the respective process. This flexibility enables tailored dispensing solutions for various applications.
What role does visualisation play in the operation of an electronic dispensing device?
Visualisation plays a crucial role as it provides operators with a user-friendly interface to monitor the status of the dispensing system in real time. An intuitive visualisation makes it easier to operate, reduces the potential for errors and improves the efficiency of production processes.
Which industries benefit most from using electronic dispensing devices, and why?
Industries such as the chemical, food and pharmaceutical industries benefit the most from electronic dosing devices. In the chemical industry, precise dosing is crucial for the quality and safety of products. In the food industry, strict hygiene regulations and exact quantities are of great importance, while in the pharmaceutical industry, compliance with strict regulations and ensuring consistency and quality are essential. Electronic dosing systems provide the precision and flexibility needed to meet these requirements.
How does the use of electronic dispensing equipment contribute to sustainability in production?
Electronic dispensing equipment promotes sustainability by increasing material efficiency and reducing waste. Precise dispensing optimises raw material quantities, which saves costs and reduces the ecological footprint. In addition, modern systems can improve energy consumption during operation, which also makes production more sustainable.