Accurate lubrication in industry

Fundamentals of metering technology

Metering technology deals with the precise and controlled dispensing of lubricants in machines and systems. It is of central importance in many areas of industry, particularly in metalworking, plastics processing, and the automotive sector. Accurate dosing with the appropriate greases or oils ensures that machines are optimally lubricated, which reduces friction, minimises heat development, and improves overall performance.

There are various types of lubrication that are selected and applied depending on the specific purpose.

Minimum quantity lubrication (MQL) is a technique in which only small amounts of lubricant are applied to contact points. This method reduces lubricant consumption and minimises environmental impact.

Another common method is volumetric grease dosing, where precisely defined quantities of grease are injected into machines.

• minimum quantity lubrication:
  • reduces lubricant consumption
  • minimises environmental impact
• volumetric grease dosing:
  • precise quantity control
  • suitable for a range of lubricants

WERUCON® metering technology in detail

WERUCON® stands for high-level metering technology. Our company offers solutions for the precise dosing of liquids and other media in various industrial applications. The focus is on quality and efficiency, which is why WERUCON® develops innovative products and systems tailored to the specific needs of its clients. Products such as volumetric dosing pumps offer numerous advantages and customisation options for industrial partners.

Our systems can be adapted to the specific requirements of your production line to ensure maximum efficiency.

The volumetric dosing pump

The volumetric dosing pump from WERUCON® is a key component of precise lubrication. It operates on the principle that an exact amount of lubricant is dispensed depending on the need and application. These pumps are capable of processing a wide range of lubricants, from oils to greases, and offer great flexibility in use.

Werucon dosing pump: Micro-dosing pump (DOP)

Advantages of WERUCON® systems

WERUCON® systems are characterised by their independence from environmental influences and the high reproducibility of processes. They allow for proactive maintenance and rapid response to potential challenges. This means that lubrication remains consistent regardless of external factors such as ambient temperature or vibrations affecting the machine.

The precise control of dosing makes it possible to optimise lubricant consumption. The adjustment ensures the lubricant is applied sparingly yet effectively – just enough to keep the machine running optimally. This, in turn, can extend the service life of machinery.

Innovative solutions from WERUCON®

One of WERUCON®’s innovative solutions is strip lubrication. This technique optimises the lubrication process during the machining of workpieces by ensuring even distribution of the lubricant on the surface. This results in improved surface quality and reduced tool wear.

Internal tool lubrication is a specific application particularly important when machining complex components. In this method, the lubricant is injected directly into the tool, maximising cooling and lubrication during the machining process. Thread forming also benefits from this technology, as it reduces friction and increases machining precision.

Electronic Control and Visualisation – the new MDA-ESV

The MDA-ESV system from WERUCON® provides electronic control that supports precise monitoring and adjustment of lubrication processes. The system’s functions include optimising the dosing quantity, monitoring lubricant consumption, and scheduling maintenance intervals. This leads to a significant increase in efficiency and cost savings.

With the transition from pneumatic frequency control to ESV – electronic control and visualisation – more precise lubrication is now possible even in metal forming and stamping industries.

Another feature of the MDA-ESV system is the user-friendly interface, which allows users to make quick and easy adjustments. In addition, the system offers remote control options, enabling lubrication to be monitored and managed remotely – a particular advantage in automated production environments.

Versatile Applications of the MDA-ESV System:

• Automotive industry
• Chemical industry
• Pharmaceutical industry
• Plastics and rubber industry
• Environmental protection and wastewater technology

Application examples and success stories

WERUCON®’s precise lubrication systems are used in a wide range of industries. In stamping and forming technology, for instance, the precise dosing of lubricants ensures that tools are properly lubricated and machining quality remains high. These technologies have also become indispensable in plastics processing and the automotive industry.

More than 2,500 customers already rely on WERUCON®’s solutions. Many report significant improvements in their production processes. Precise lubrication has not only extended the service life of machines but also increased efficiency and reduced operating costs in the long term.

The future of lubrication technology

The future of lubrication technology will be shaped by the pursuit of sustainability and efficiency. Companies are increasingly seeking ways to reduce lubricant consumption while maximising the performance of their machinery. Technological advances such as automation and digitalisation will play a central role in this. Regularly evaluate your lubrication strategies to ensure you are taking advantage of the latest technologies.

WERUCON® continuously invests in research and development to create innovative solutions that meet the ever-changing demands of the industry. The adaptability of these systems to new conditions is a key factor for future success.